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In the ever-evolving world of PCB manufacturing, hybrid PCBs have emerged as a game-changer. These boards combine the benefits of different materials to overcome the limitations of individual substrates.
Item NO.:
BIC-N19-v225.0Order(MOQ):
1-10Payment:
T/TProduct Origin:
ChinaShipping Port:
ShenzhenLead Time:
7-10 days
Hybrid PCB Rogers 10mil RO4350B FR-4 High Tg 170°C Materials 6 Layers Multiplayer Mixed Circuit Board
There is our new shipped PCB, which is one such powerful combination is the integration of 10mil Rogers RO4350B and High Tg 170°C FR-4 materials.
Stackup: 6-layer rigid PCB
Layer |
Material |
Thickness (mm) |
Thickness (mil) |
Layer-1 |
Copper |
35µm |
1.378mil |
Core |
RO4350B |
0.254mm |
10mil |
Layer-2 |
Copper |
35µm |
1.378mil |
Prepreg |
High Tg 1080 |
0.075mm |
2.953mil |
Layer-3 |
Copper |
35µm |
1.378mil |
FR-4 Core |
High Tg |
0.11mm |
4.331mil |
Layer-4 |
Copper |
35µm |
1.378mil |
Prepreg |
High Tg |
0.075mm |
2.953mil |
Layer-5 |
Copper |
35µm |
1.378mil |
Core |
RO4350B |
0.254mm |
10mil |
Layer-6 |
Copper |
35µm |
1.378mil |
Hybrid PCB Construction details:
Construction Details |
Values |
Board Dimensions |
50mm x 38 mm = 1PCS, +/- 0.15mm |
Minimum Trace/Space |
4/4 mils |
Minimum Hole Size |
0.1mm |
Blind vias |
No Blind vias |
Finished Board Thickness |
1.0mm |
Finished Cu Weight |
1 oz (1.4 mils) each layer |
Via Plating Thickness |
20 μm |
Surface Finish |
Electroless Nickel Immersion Gold (ENIG) |
Top Silkscreen |
White |
Bottom Silkscreen |
White |
Top Solder Mask |
Matt black |
Bottom Solder Mask |
Matt black |
Silkscreen on Solder Pads |
Forbidden |
50 ohm Impedance Control |
Top layer 19.4mil trace, reference L2 |
Filled Via Specification |
0.1mm via filled by resin and capped as per IPC-4761 Type VII |
Electrical Test |
100% Electrical test used prior to shipment |
HybridPCB Statistics:
PCB Statistics |
Values |
Components |
70 |
Total Pads |
108 |
Thru Hole Pads |
65 |
Top SMT Pads |
32 |
Bottom SMT Pads |
11 |
Vias |
49 |
Nets |
16 |
Understanding Hybrid PCBs:
Hybrid PCBs are multi-layered circuit boards that utilize different substrates within a single design. By combining the unique characteristics of multiple materials, engineers can optimize the board's performance, functionality, and reliability. In the case of Rogers RO4350B and High Tg 170°C FR-4, their individual strengths complement each other, resulting in exceptional overall performance.
Rogers RO4350B:
Rogers RO4350B high-frequency laminate known for its excellent electrical properties. It offers low dielectric loss, low moisture absorption, and stable dielectric constant over a wide range of frequencies. These properties make it ideal for high-frequency applications, such as telecommunications, automotive radar systems, and satellite communications. Additionally, RO4350B has superior thermal conductivity, allowing for efficient heat dissipation, which is crucial for high-power applications.
High Tg 170°C FR-4:
High Tg 170°C FR-4 is a type of FR-4 material with an elevated glass transition temperature (Tg). FR-4 is a widely used substrate known for its affordability, durability, and ease of manufacturing. By incorporating the high Tg variant, the board can withstand higher operating temperatures without compromising performance. This makes it suitable for applications requiring thermal stability, such as power electronics, automotive, and industrial control systems.
Benefits of Combining Rogers RO4350B and High Tg 170°C FR-4:
When Rogers RO4350B and High Tg 170°C FR-4 are combined in a hybrid PCB, the resulting board exhibits several key advantages:
1. Enhanced Signal Integrity: Rogers RO4350B's low loss tangent and stable dielectric constant ensure minimal signal loss, while High Tg 170°C FR-4 provides better impedance control and reduced skew
2. Improved Thermal Management: The high thermal conductivity of RO4350B, combined with the thermal stability of High Tg 170°C FR-4, allows for efficient heat dissipation, preventing overheating and ensuring long-term reliability.
3. Cost Optimization: By strategically incorporating both materials, designers can balance performance requirements and cost considerations, making the hybrid PCB a cost-effective solution for various applications.
Applications of Hybrid PCBs:
The unique combination of Rogers RO4350B and High Tg 170°C FR-4 opens up a wide range of applications, including:
1. Wireless Communication Systems: Hybrid PCBs enable the development of high-frequency RF modules and antennas for wireless communication systems, ensuring excellent signal integrity and transmission efficiency.
2. Power Electronics: The enhanced thermal management capabilities make hybrid PCBs suitable for power electronics applications, including motor drives, inverters, and renewable energy systems.
3. Automotive Electronics: Hybrid PCBs find applications in automotive electronics, where they can withstand temperature fluctuations, vibration, and harsh environments, making them reliable for critical automotive systems.
4. Industrial Control Systems: With their ability to handle high temperatures and significant thermal loads, hybrid PCBs are well-suited for industrial control systems, ensuring stable and reliable performance in demanding environments.
Conclusion:
The combination of Rogers RO4350B and High Tg 170°C FR-4 in hybrid PCBs brings together the best of both worlds. By blending their unique characteristics, these materials offer enhanced signal integrity, improved thermal management, and cost optimization. As technology continues to advance, the demand for hybrid PCBs will only grow, as they provide a versatile and effective solution for a wide range of high-performance applications across multiple industries.
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